Crane downtime can wreak havoc on a project’s budget and timeline. When a high-cost component like a boom, hydraulic system, or control unit fails, you’re faced with a critical decision: repair it or replace it? The wrong choice can lead to safety risks, extended delays, or mounting costs.

Here’s a straightforward guide to help you make the right call.

Safety Takes Precedence

The first question is paramount: Is the component safe to use?

If there’s any risk of failure that could endanger workers or equipment, replace it immediately. Parts like load-bearing cables, hydraulic cylinders, or slew drives can hide defects that aren’t immediately obvious. If you’re unsure, consult a technician or a trusted crane parts supplier for a thorough inspection.

Evaluate the Component’s Role

Not all crane parts are equally critical. Their importance to operations shapes your decision:

• Vital components: Booms, hydraulic pumps, slewing rings
• Secondary components: Operator displays, wiring harnesses
• Non-critical components: Cosmetic panels, cab accessories

For vital components, replacement often minimizes downtime. For instance, if a Manitowoc crane’s boom is damaged, sourcing new Manitowoc crane parts can be faster than a complex repair, especially when deadlines are tight.

Review the Part’s Service History

Every component has a limited lifespan. Ask:

• Has this part been repaired multiple times?
• Is it past the manufacturer’s recommended service hours?

A part with a history of repairs is likely nearing its end. For example, a hydraulic motor that’s been patched repeatedly may cost more to maintain than to replace. If it’s exceeded its expected lifespan, a new part is usually the better investment.

Weigh Downtime Costs

Downtime is a profit killer. Repairs might seem cheaper, but they can take longer than replacements. Consider:

• Availability: A crane parts supplier with Manitowoc crane parts in stock can often deliver quickly.
• Repair timeline: Complex fixes, like rebuilding a slewing ring, can take days, while a new part might arrive overnight.

If your project faces penalties for delays, replacement is often the smarter choice.

Run the Cost Analysis

Suppose a new part costs $19,000, while a repair is $8,500. Before deciding, factor in:

• Labor costs for repair or installation
• Shipping fees for oversized components
• Revenue lost during downtime
• Risk of a repaired part failing again soon

When you include these, the repair’s initial savings may disappear. A new part could provide years of reliable service, while a repair might only last months.

Check Part Availability

Older cranes can complicate things. If new parts are unavailable, you have two options:

1. Source aftermarket or refurbished Manitowoc crane parts through a crane parts supplier.
2. Opt for a custom repair, which can be costly and less reliable.

While many Manitowoc crane components are still available, older models may have discontinued parts. If a replacement isn’t an option, you may need to repair.

Factor in Warranty Benefits

New parts often come with warranties, protecting you from future failures. Repairs rarely offer this security. If a repaired component fails again soon, you’re stuck with more costs and downtime. For critical parts, a warranty can make replacement the better choice, even if it’s pricier upfront.

Seek Expert Guidance

Don’t decide alone. Consult:

• Your crane technician for technical insights
• Your project manager for scheduling impacts
• A crane parts supplier experienced with Manitowoc crane parts

Their real-world experience can guide you toward the best decision, helping you avoid costly mistakes.

Quick Decision Checklist

Use this to guide your choice:

• Safety risk? Replace immediately.
• Multiple prior repairs? Replace.
• Repair takes longer than replacement? Replace.
• Part hard to source? Consider repair.
• Repair cost < 40% of new part and time is critical? Consider repair.
• Warranty available? Replace if covered.

Final Thoughts

Crane components are expensive, but downtime and safety risks cost more. Don’t focus solely on the upfront price—consider long-term reliability, safety, and project timelines. A trusted crane parts supplier with expertise in Manitowoc crane parts can streamline the process with fast delivery and expert advice. Make the choice that keeps your crane running and your project on track.